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110kV Zinc Oxide Arrester (Ceramic/Silicone Rubber) – Factory Direct, Complete Certifications, Customizable

Short Description:
Our 110kV Zinc Oxide Arrester (available in ceramic and silicone rubber housings) is a high-performance gapless lightning protection device specially designed for 110kV high-voltage AC power systems, complying with IEC 60099-4 and GB 11032-2010 standards. Adopting advanced nano-composite zinc oxide varistor technology, it features fast response speed (<25ns), excellent nonlinear characteristics (voltage-sensitive coefficient α 2.0-2.5), and strong surge absorption capacity. The two types of housings are independently optimized for different application scenarios: ceramic housing is outstanding in high temperature resistance and mechanical strength, while silicone rubber housing has excellent hydrophobicity and corrosion resistance. The product is mainly used to limit lightning overvoltage and operating overvoltage in 110kV power grids, protecting transformers, circuit breakers, GIS equipment and other key power devices from insulation breakdown. With compact structure, easy installation, maintenance-free operation and long service life (≥20 years), it is widely applied in 110kV transmission lines, substations, new energy projects and industrial power systems, providing reliable lightning protection guarantee for power system safety.

1. Product Overview 产品概述(分壳型)

(1)陶瓷外壳型

The 110kV Ceramic-Housed Zinc Oxide Arrester is a core lightning protection equipment for 110kV medium and high-voltage power systems, mainly used in outdoor harsh environments such as 110kV transmission lines, substations and industrial areas. It adopts gapless design, eliminating the hidden troubles of gap aging, arc reignition and poor consistency existing in traditional arresters, ensuring stable protection performance. The core component is a high-quality nano-composite zinc oxide varistor chip with high voltage gradient (80-120V/mm), large through-current capacity and excellent energy absorption capacity, which can quickly clamp the overvoltage to a safe range when lightning or operating overvoltage occurs. The ceramic housing is made of high-purity alumina ceramic, sintered at high temperature, with smooth surface, dense structure, strong mechanical impact resistance and thermal shock resistance. It can be equipped with a frequency division shunt disconnector, which does not malfunction during normal operation and does not refuse to operate when the arrester fails, providing obvious signs of effective and permanent disconnection, realizing maintenance-free inspection of the arrester. The internal filling of arc-extinguishing materials can effectively eliminate the reliability of internal arc establishment, prevent internal flashover and eliminate porcelain sleeve explosion. It supports vertical installation, can be flexibly matched with 110kV power grid equipment, and is an essential protection device to improve the safety and reliability of the power system.
110kV陶瓷外壳氧化锌避雷器是110kV中高压电力系统的核心防雷设备主要应用于110kV输电线路变电站工业区域等户外恶劣环境采用无间隙设计消除了传统避雷器存在的间隙老化电弧重燃一致性差等隐患保障保护性能稳定核心部件为优质纳米复合氧化锌压敏电阻芯片电压梯度高(80-120V/mm)通流容量大能量吸收能力优异当发生雷电或操作过电压时可快速将过电压钳位在安全范围陶瓷外壳选用高纯度氧化铝陶瓷经高温烧结而成表面光滑结构致密机械抗冲击性和热稳定性强可配置分频分流式脱离器正常运行时不误动避雷器失效时不拒动并给出有效和永久脱离的明显标志实现避雷器免维护检修内部填充消弧材料可有效消除内部建立电弧的可靠性防止内部闪络杜绝瓷套爆炸支持立式安装可与110kV电网设备灵活匹配是提升电力系统安全性与可靠性的必备保护器件

(2)硅橡胶外壳型

The 110kV Silicone Rubber-Housed Zinc Oxide Arrester is a high-performance lightning protection device designed for 110kV intelligent power grids and new energy projects, suitable for outdoor and indoor installation scenarios. It also adopts gapless zinc oxide varistor technology, with fast response speed (<25ns), which can immediately respond to overvoltage signals without delay, effectively protecting 110kV power equipment from insulation damage. The silicone rubber housing is treated with special hydrophobic coating, with excellent hydrophobicity and pollution resistance, which can effectively prevent pollution flashover accidents and adapt to harsh environments such as coastal salt spray, high altitude and heavy pollution. The product has a compact and lightweight integrated design, which is lighter than ceramic-housed arresters, convenient for hoisting and installation, and does not require complex civil engineering. The silicone rubber material has good flexibility and seismic performance, which can adapt to the vibration environment of power grid equipment operation. It supports vertical or horizontal installation, and can be optionally equipped with intelligent monitoring modules to realize real-time monitoring of operating status, which perfectly adapts to the construction of 110kV intelligent power grids.
110kV硅橡胶外壳氧化锌避雷器是专为110kV智能电网及新能源项目设计的高性能防雷保护设备适配户外户内多种安装场景同样采用无间隙氧化锌压敏电阻技术响应速度快(<25ns)可瞬间响应过电压信号无延时有效保护110kV电力设备免受绝缘损坏硅橡胶外壳经特殊憎水涂层处理憎水性防污性能优异能有效防止污闪事故适配沿海盐雾高海拔重污染等恶劣环境产品为紧凑轻量化一体化设计较陶瓷外壳避雷器更轻便便于吊装安装无需复杂土建硅橡胶材质柔韧性好抗震性能强可适配电网设备运行的振动环境支持立式或卧式安装可可选配智能监测模块实现运行状态实时监测完美适配110kV智能电网建设

2. Core Features 核心特点(分壳型+对比)

(1)共性特点(两种外壳通用)

1. Gapless Design, Reliable Protection(无间隙设计保护可靠)No discharge gap, fast response speed (<25ns), which can immediately respond to overvoltage signals and clamp the voltage to the allowable range, avoiding insulation damage to 110kV power equipment. No arc reignition phenomenon, stable protection performance under various overvoltage amplitudes and waveforms. The zinc oxide varistor chip has excellent nonlinear volt-ampere characteristics, with high resistance under normal operating voltage, almost no leakage current; when overvoltage occurs, the resistance drops sharply, and a large amount of surge current is released.(无放电间隙响应速度快(<25ns)可瞬间响应过电压信号无延时将电压钳位在允许范围避免110kV电力设备绝缘损坏无电弧重燃现象在不同过电压幅值及波形下保护性能稳定氧化锌压敏电阻芯片具备优异的非线性伏安特性正常工作电压下电阻值高几乎无泄漏电流过电压发生时电阻值急剧下降释放大量浪涌电流
2. High Surge Absorption Capacity(浪涌吸收能力强)Nominal discharge current ranges from 20kA to 65kA, which can quickly absorb surge energy generated by lightning and operating overvoltage, and the residual voltage meets IEC/GB standards, effectively protecting 110kV transformers, circuit breakers and other key equipment.(标称放电电流20kA-65kA可快速吸收雷电操作过电压产生的浪涌能量残压符合IEC/国标标准有效保护110kV变压器断路器等关键设备
3. Maintenance-Free, Long Service Life(免维护设计使用寿命长)Fully sealed structure, effectively preventing moisture, dust and impurities from entering the internal chip, avoiding performance degradation. No need for regular inspection, testing or maintenance during operation, reducing operation and maintenance costs. The designed service life is ≥20 years, with strong aging resistance and stable performance during long-term use.(全密封结构设计有效阻挡潮气灰尘杂质进入内部芯片避免性能衰减运行期间无需定期巡检试验或维护降低运维成本设计使用寿命≥20年抗老化性强长期使用性能稳定
4. Complete Certifications, Wide Adaptability(认证齐全适配性广)Strictly manufactured in accordance with IEC 60099-4 and GB 11032-2010 standards, passed CE, TUV and other international certifications, meeting the use requirements of 110kV power grids at home and abroad. It can be customized according to the actual needs of the project, such as altitude adaptation and pollution level upgrade.(严格按IEC 60099-4及GB 11032-2010标准制造通过CETUV等国际认证满足国内外110kV电网使用要求可根据项目实际需求定制海拔适配污秽等级升级等配置

(2)陶瓷外壳型专属特点

1. High-Quality Ceramic Housing, Excellent High Temperature Resistance(优质陶瓷外壳耐高温性能突出)Adopts high-purity alumina ceramic housing, sintered at high temperature, high temperature resistant (≤200℃), low temperature resistant (-40), and can withstand extreme temperature changes. It can work stably in high-temperature industrial areas and other harsh environments, and will not age or crack after long-term use.(采用高纯度氧化铝陶瓷外壳经高温烧结而成耐高温(≤200℃)耐低温(-40℃)可承受极端温变能在高温工业区域等恶劣环境下稳定工作长期使用无老化不开裂
2. High Mechanical Strength, Durable in Use(机械强度高经久耐用)The ceramic housing has high mechanical hardness and impact resistance, which can withstand collision during transportation and installation, and is not easy to be damaged. The overall structure is stable, with strong seismic performance, adapting to the vibration environment of 110kV power grid equipment operation, and suitable for earthquake intensity 7 degrees and below areas.(陶瓷外壳机械硬度高抗冲击性强可承受运输及安装过程中的碰撞不易损坏整体结构稳定抗震性能强适配110kV电网设备运行的振动环境适用于地震烈度7度及以下地区
3. Unique Sealing & Explosion-Proof Structure(密封防爆结构独特)Adopts groove-type double-layer sealing design, which achieves organic unity of limiting and positioning sealing, and has excellent sealing performance. The internal filling of arc-extinguishing materials can effectively prevent internal flashover and eliminate porcelain sleeve explosion, ensuring the safety of equipment operation.(采用凹槽式双层密封设计实现限位与定位密封的有机统一密封性能优异内部填充消弧材料可有效防止内部闪络杜绝瓷套爆炸保障设备运行安全
4. Excellent Pollution Resistance(防污性能优异)The semiconductor material inside forms a protective layer, which prevents the resistor chip from absorbing moisture, extends the effective creepage distance, meets the requirements of pollution level IV, and can adapt to heavy industrial pollution areas.(内部半导体材料形成保护层防止电阻片吸潮延长侧面有效爬距满足IV级污秽等级要求可适配工业重污染区域

(3)硅橡胶外壳型专属特点

1. Excellent Hydrophobicity & Corrosion Resistance(憎水性强耐腐蚀)Silicone rubber housing with hydrophobic grade HC1-HC2, strong pollution resistance, meeting the requirements of pollution level IV. Corrosion-resistant to acid, alkali, salt spray and chemical gases, suitable for coastal areas, high-altitude areas (≤4000m) and other harsh environments.(硅橡胶外壳憎水等级达HC1-HC2防污性能强满足IV级污秽等级要求耐酸碱抗盐雾抗化学气体腐蚀适配沿海地区高海拔地区(≤4000m)等恶劣环境
2. Lightweight & Easy Installation(轻量化设计安装便捷)Compact and lightweight integrated design, lighter than ceramic-housed arresters, convenient for hoisting and installation. Equipped with standard mounting flanges or brackets, it can be quickly fixed on equipment frames or concrete bases, supporting vertical or horizontal installation, and greatly shortening the on-site construction period.(紧凑轻量化一体化设计较陶瓷外壳避雷器更轻便便于吊装安装配备标准安装法兰或支架可快速固定于设备框架或混凝土基础上支持立式或卧式安装大幅缩短现场施工周期
3. Excellent Weather Resistance & UV Resistance(耐候性佳抗紫外线)Silicone rubber material has good flexibility and weather resistance, can work normally in the ambient temperature of -40℃ ~ +85℃, and has strong UV resistance. No aging, cracking or deformation after long-term outdoor use, especially suitable for plateau areas with strong UV radiation.(硅橡胶材质柔韧性好耐候性强可在-40℃~+85℃环境温度下正常工作抗紫外线性能强长期户外使用无老化不开裂不变形特别适配紫外线辐射强烈的高原地区
4. Intelligent Upgrade Compatible(智能升级兼容)It is easy to install intelligent monitoring modules (such as temperature, humidity and leakage current monitoring), which can realize real-time monitoring of equipment operating status, fault alarm and data recording, and perfectly adapt to the construction of 110kV intelligent power grids.(便于加装智能监测模块(如温湿度泄漏电流监测)可实现设备运行状态实时监测故障报警及数据记录完美适配110kV智能电网建设

3. Technical Parameters 技术参数(分壳型精准匹配110kV)

Item 项目
Ceramic-Housed 陶瓷外壳型
Silicone Rubber-Housed 硅橡胶外壳型
Product Model 产品型号
Y5W-96/250, Y5W-100/260, Y5W-102/266, Y5W-108/281, Y10W-96/250(可定制)
YH5WZ-108/281, YH5WZ-102/266(可定制)
Rated Voltage 额定电压
110kV(Um=126kV)
110kV(Um=126kV)
System Voltage 系统电压
126kV
126kV
Nominal Discharge Current 标称放电电流
20kA, 40kA, 65kA
20kA, 40kA, 65kA
Lightning Impulse Residual Voltage(10kA) 雷电冲击残压(10kA)
≤250kV~281kV(峰值)≤2.2U1mA
≤250kV~281kV(峰值)≤2.2U1mA
Operating Impulse Residual Voltage(2kA) 操作冲击残压(2kA)
≤213kV~239kV(峰值)≤1.8U1mA
≤213kV~239kV(峰值)≤1.8U1mA
Maximum Continuous Operating Voltage 最大持续运行电压
75kV~84kV(AC)≥0.8Ue
75kV~84kV(AC)≥0.8Ue
DC 1mA Reference Voltage 直流1mA参考电压
≥140kV~157kV
≥140kV~157kV
2ms Square Wave Through-Current Capacity 2ms方波通流容量
600A, 800A
600A, 800A
Voltage Gradient 电压梯度
80-120V/mm
80-120V/mm
Response Time 响应时间
<25ns
<25ns
Housing Material 外壳材质
High-purity alumina ceramic(高纯度氧化铝陶瓷)
High-quality hydrophobic silicone rubber(优质憎水性硅橡胶)
Operating Temperature 工作温度
-40℃ ~ +200℃
-40℃ ~ +85℃
Pollution Level 污秽等级
IV级
IV级
Protection Grade 防护等级
IP65
IP67
Applicable Altitude 适用海拔
≤3000m(可定制更高海拔)
≤4000m(可定制更高海拔)
Installation Method 安装方式
Vertical(立式安装)
Vertical / Horizontal(立式/卧式安装)
Execution Standard 执行标准
IEC 60099-4, GB 11032-2010
IEC 60099-4, GB 11032-2010
Design Service Life 设计使用寿命
≥20 years
≥20 years
Special Features 特殊特性
Explosion-proof, high mechanical strength, groove-type double-layer sealing, optional frequency division shunt disconnector
Hydrophobic, lightweight, flexible, easy to upgrade intelligently

4. Application Scenarios 应用场景(分壳型适配)

(1)共性应用场景(两种外壳通用)

1. 110kV Transmission LinesLightning protection for 110kV overhead transmission lines and cable lines in urban and rural power grids, quickly isolating overvoltage faults and reducing power outage range.(110kV输电线路城乡电网中110kV架空输电线路电缆线路的防雷保护快速隔离过电压故障缩小停电范围
2. 110kV Substations & Power PlantsProtection for transformers, circuit breakers, GIS equipment, current transformers and voltage transformers in 110kV substations and power plants, preventing insulation breakdown caused by lightning and operating overvoltage.(110kV变电站与发电厂:110kV变电站发电厂内变压器断路器GIS设备电流互感器电压互感器等设备的防雷防护防止雷电及操作过电压导致绝缘击穿
3. 110kV New Energy ProjectsLightning overvoltage protection for high-voltage side equipment of large-scale solar power plants and wind farms, resisting lightning and surge impacts, ensuring safe and stable grid connection of new energy power.(110kV新能源项目大型光伏电站风电场高压侧设备的雷电过电压防护抵御雷电及浪涌冲击保障新能源电力安全稳定并网
4. 110kV Industrial Power SystemsLightning protection for high-voltage power equipment in large industrial and mining enterprises, petrochemical plants and metallurgical facilities, ensuring stable power supply for production.(110kV工业电力系统大型工矿企业石油化工厂冶金设施等110kV高压电力设备的防雷保护保障生产稳定供电

(2)陶瓷外壳型专属应用场景

1. High-Temperature Industrial AreasLightning protection for 110kV power equipment in steel mills, smelters and other high-temperature industrial sites, adapting to high-temperature working environments (≤200℃).(高温工业区域钢厂冶炼厂等高温工业场所的110kV电力设备防雷保护适配高温工作环境(≤200℃)
2. Heavy Industrial Pollution AreasLightning protection for 110kV power grids in industrial clusters with serious air pollution, relying on excellent pollution resistance and sealing performance to avoid pollution flashover accidents.(工业重污染区域空气污染严重的工业集群110kV电网防雷保护依托优异的防污性能和密封性能避免污闪事故
3. Seismic Prone Areas:110kV power grid protection in earthquake intensity 7 degrees and below areas, with strong seismic performance and mechanical strength, ensuring stable operation after earthquakes.(地震多发区域地震烈度7度及以下地区的110kV电网防护抗震性能强机械强度高保障地震后稳定运行

(3)硅橡胶外壳型专属应用场景

1. Coastal AreasLightning protection for 110kV power equipment in coastal areas, with strong salt spray corrosion resistance, avoiding equipment damage caused by salt fog erosion.(沿海地区沿海地区110kV电力设备的防雷保护抗盐雾腐蚀能力强避免盐雾侵蚀导致设备损坏
2. High-Altitude & Plateau AreasLightning protection for 110kV power grids in high-altitude (≤4000m) and plateau areas, with excellent UV resistance and low-temperature resistance, adapting to harsh plateau environments.(高海拔高原地区高海拔(≤4000m)及高原地区的110kV电网防雷保护抗紫外线耐低温性能优异适配高原恶劣环境
3. 110kV Intelligent Power GridsLightning protection for 110kV intelligent distribution networks that require real-time status monitoring, supporting intelligent upgrade and remote monitoring, and adapting to the construction of smart cities.(110kV智能电网需要实时状态监测的110kV智能配电网防雷保护支持智能升级和远程监测适配智慧城市建设
4. Narrow Installation SpacesLightning protection for 110kV power equipment in narrow installation spaces (such as indoor substations), lightweight and compact, easy to install and arrange.(安装空间狭窄场景室内变电站等安装空间狭窄的110kV电力设备防雷保护轻量化紧凑设计便于安装布置

5. After-Sales Service 售后服务(通用)

1. Factory Direct Supply & Quality AssuranceAll 110kV zinc oxide arresters (ceramic/silicone rubber housings) are 100% factory tested before leaving the factory, providing complete quality documents including type test reports, factory inspection reports and product certificates. We offer a 3-year free warranty for the zinc oxide varistor chip and housing, and lifelong technical support.(工厂直供&品质保障所有110kV氧化锌避雷器(陶瓷/硅橡胶外壳)出厂前100%检测提供型式试验报告出厂检验报告产品合格证等齐全质量文件氧化锌压敏电阻芯片及外壳享3年免费质保提供终身技术支持
2. Customization ServiceAccording to the customer’s 110kV power grid parameters, use environment (such as altitude, pollution level, temperature), installation requirements and other actual needs, customize product specifications, nominal discharge current, housing material and installation accessories to meet personalized protection needs.(定制化服务根据客户110kV电网参数使用环境(如海拔污秽等级温度)安装要求等实际需求定制产品规格标称放电电流外壳材质及安装附件满足个性化防护需求
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